Quality of material
We regularly audit suppliers of welding consumables - we guarantee quality and reliability!
Technological procedures
We innovate technologies, we increase quality – for you, our most demanding customers.
Rotary machining
The production hall is equipped with one vertical CNC turning center PUMA V 550 M (with driven tools and rotary table) and two CNC turning machines V 550 T. Horizontal CNC turning machines S 80 and SPS 2/25 (double chuck) .
The maximum dimensions of the workpiece are:
maximum turning diameter of the workpiece: 730 m
maximum workpiece length: 750 m
maximum workpiece weight: up to approximately 800 kg
Non-rotary machining
We are equipped with two vertical CNC milling centers MCFV 1060 LR and a horizontal CNC milling center FQH 50 with a rotary table.
The maximum workpiece dimensions are:
on vertical centers: 1016 x 590 x 300 mm
on the horizontal center: 630 x 630 x 630 mm
maximum workpiece weight: up to approximately 800 kg
Material division
Material cutting on band saws up to a diameter of 440 mm.
Certification
ISO 9001, EN 15085-2 CL1, ISO 3834-2
We have extensive experience in serial and custom production for both domestic and foreign markets.
Our company offers comprehensive services in the field of mechanical engineering production - from technological preparation of production, design and manufacture of fixtures, through machining itself to final quality control and delivery of products to the customer.
We use modern production technologies and constantly invest in innovation and process automation to ensure high accuracy, repeatability and production efficiency. Thanks to our flexible approach, we are able to respond to specific customer requirements and adapt to different production volumes and deadlines.
OUR TECHNOLOGY
We have experience in manufacturing a wide range of machine parts. We are currently focusing on serial machining and welding of rail vehicle chassis parts, such as bearing chambers and axle boxes. We also have extensive experience in machining parts for the automotive industry, energy industry and others.
Examples of other serially machined parts: brake discs and wheel drums for trucks, larger bolts and nuts, wood chip feeder chambers, flanges, bearing cages, bearing frames, truck engine components: rocker arms, rocker arms, tappets.
Output inspection It has a coordinate measuring machine Hexagon Metrology GLOBAL Performance 07.10.07, Hexagon Metrology Mistral 100705/1398, 2x mobile 3D measuring arms ROMER Absolute Arm 7725.
Turning
Turning up to a diameter of 800 mm, primarily on vertical turning centers equipped with driven tools.
Machinery:
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Doosan V8300MR
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Doosan PUMA V550M
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2× Doosan V550T
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Doosan PUMA V400M
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ZPS SPS25/2
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ZPS S80
Milling
Milling up to a diameter of 1,000 mm on horizontal milling centers equipped with rotary tables in 1° increments and automatic pallet changers.
We also operate vertical milling machining centers with automatic pallet changers.
Machinery:
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2× Doosan NHM6300
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ZPS MCFH63
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2× Doosan VC510
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2× ZPS FQH50
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ZPS MCFV1060LR
Welding
Robotic welding for parts up to 250 kg in weight and 2,500 mm in length. Utilizing automatic 2-axis and 1-axis positioners, welding is performed using MIG/MAG and TIG methods. The system includes both E-frame and T-frame configurations for part exchange during welding.
Machinery:
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Valkwelding TA-1900WGH3
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Valkwelding TM-1600WG3
Painting
Robotic painting workstation with a carousel for part exchange during painting and a single-axis positioner Watech Lesta
CNC Cutting, Burning
We cut and burn using the following machines: Water Jet – max. 150 × 2,000 × 3,000 mm, Laser – max. 15 × 1,500 × 3,000 mm, Flame Cutting – max. 150 × 2,000 × 6,000 mm, Plasma Cutting – max. 12 × 2,000 × 6,000 mm, Hydraulic Shears – max. 8 × 3,000 mm, Circular Saws – max. Ø 200 mm, Band Saws – max. Ø 300 mm
Metal Forming
We form metal with maximum precision and force: Press Brake – 130 tons, Hydraulic Presses – 40 tons, Mechanical Bending Machine – 3×2,000 mm, Profile Rolling Machine, Sheet metal forming up to 6 × 3,000 mm